High-Temperature Extruded Ceramic Batt for Sanitaryware Kiln 750X500X38

• Customization: Available
• Application: Refractory, Chemical, Construction, Metallurgy, Ceramic, Glass
• Type: Plate
• Model NO.: 750x500x38
• Customized: Yes
• for Kiln Type: Tunnel Kiln, Shuttle Kiln, Roller Kiln
• Usage: Porcelain
• Materials: Mullite Cordierite
• Transport Package: Plywood Box
• Specification: 750x500x38
• Trademark: CREATLEAD
• Origin: China
• HS Code: 6902200000
• Production Capacity: 1000tons/Year

Product Description

 

Product Description

Mullite Cordierite Extruded Batt
Crafted from a high-quality blend of mullite and cordierite, this extruded batt offers exceptional thermal performance. Mullite, known for its excellent resistance to thermal shock and high-temperature stability, is fused with cordierite, a material prized for its low thermal expansion, ensuring durability and strength in extreme conditions.

Features:

• Outstanding Thermal Shock Resistance: The combination of mullite and cordierite allows this batt to withstand rapid temperature fluctuations, making it ideal for high-heat environments.
• Superior Mechanical Strength: Engineered for robustness, the batt maintains structural integrity under heavy loads and harsh conditions.
• Low Thermal Expansion: With cordierite's unique properties, this batt minimizes thermal expansion, reducing the risk of warping or cracking over time.
• Lightweight & Durable: Despite its high strength, the mullite cordierite batt remains lightweight, optimizing kiln capacity and energy efficiency.
• Precision Extrusion Process: The batt is extruded with precision, ensuring uniform thickness, flatness, and smooth surfaces for consistent performance across applications.

 

Product Parameters

 

Mullite Cordierite Technical Data
Category			CUA	CEN	REN	REC	EAY	AUK	TOB
Chemical Composition	Al2O3	%	40	41	36	39	41	43	46
	SiO2	%	49	48	52	49	47	46	44
	MgO	%	6.5	7.0	7.0	8.0	7.0	7.0	6.0
Bulk Density		g/cm^3	1.95	1.90	1.85	1.82	1.95	1.82	2.00
Apparent Porosity		%	26	28	28	29	26	33	25
M.O.R.@ 20ºC		Mpa	14	13	16	10	13	15	18
M.O.R.@ 1250ºC		Mpa	14	13	10	11	15	15	17
C.T.E.@ 20ºC--1000ºC		10^-6K^-1	2.3	2.3	2.6	2.2	2.2	2.5	3.1
Specific Heat @ 20ºC		Kj/Kg·K	1.0	1.0	1.0	1.0	1.0	1.0	1.1
Thermal Shock resistance		★	★★★★	★★★★	★★★	★★★★	★★★★	★★★★	★★★
Max Working Temperature		ºC	1300	1250	1250	1320	1250	1280	1350
Remark: Data of properties listed above are typical results from test pieces and therefor should be used only as guidance.

Extruded batt have holes running the length of the cross sectionand are manufactured using high pressure vacuum extrusion, before being cut and surface-ground to guarantee the highest standard of flatness and dimensional accuracy. Our extruded batts are now amongst the leading products in Asia, and are of a better quality than similar products made in China. They are used mainly in the sanitary ware and glass panel industries, but can be found in a number of applications including the biscuit and glost firing of tableware.

Detailed Photos

 

 Applications:

• Kiln Furniture: Perfect for use in kilns and furnaces as support structures for ceramic and refractory products during firing.
• Heat Treatment Furnaces: Ideal for operations that involve repeated exposure to high temperatures, such as sintering, brazing, and annealing processes.
• Industrial Ceramics: Suitable for applications where lightweight, thermally stable supports are essential, including the production of tiles, dinnerware, and sanitaryware.

Code	Thickness	Width	Available Length	Max load @ 1200ºC kg/500mm
DDEB1	20mm	450	900	25
DDEB1	25mm	410	900	38
		440	900	38
		450	900	40
		500	900	45
DDEB3	38mm	300	1000	85
		400	1350	120
		420	1480	130
		440	1480	140
		450	1480	150
		460	1480	155
		480	1480	165
		500	1480	170
		520	1480	180
		545	1480	190
		550	1480	205
		640	1480	220

Our Advantages

 

No	Point of advantage	Advantage can lead to:
1	Excellent thermal conductivity	Make your ceramic in excellent quality
2	More Clean than other materials	Easy to maintain your kiln production line.
3	Saving more energy	Reduce your cost.
4	Competitive Price	Save your cost

• Energy Efficiency: The lightweight nature of the batt reduces heat retention, leading to faster cooling cycles and lower energy consumption.
• Extended Lifespan: Its resistance to thermal shock and mechanical wear increases the product's longevity, minimizing the need for frequent replacements.
• Cost-Effective: The batt's durability and efficiency lead to long-term cost savings, as it withstands more firing cycles compared to traditional kiln furniture.

We use the most advanced European energy-saving refractory kiln furniture production technology and quality control standards, the main equipment is the kiln furniture industry's most advanced production equipment, including 3 automatic raw material mixing line, 12 set of 30-2000 tons hydraulic automatic double-sided pressuring molding machine, 3 sets of high-voltage vacuum extrusion system, 1 pressure grouting line, 3 set of 20m³ automatic temperature shuttle kiln, up to 2019, we will have 2 more automatic tunnel kiln; molding methods semidry pressing, plastic pressing process , high-voltage vacuum extrusion molding, pressure grouting, ramming molding production of various shapes of cordierite - mullite refractory saving kiln furniture products, Can reach annual output 1000 ton.
 

Packaging & Shipping